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Inside the Three-Way Race to Create the Most Widely Used Laser



The semiconductor laser, invented more than 60 years ago, is the foundation of many of today’s technologies including barcode scanners, fiber-optic communications, medical imaging, and remote controls. The tiny, versatile device is now an IEEE Milestone.

The possibilities of laser technology had set the scientific world alight in 1960, when the laser, long described in theory, was first demonstrated. Three U.S. research centers unknowingly began racing each other to create the first semiconductor version of the technology. The three—General Electric, IBM’s Thomas J. Watson Research Center, and the MIT Lincoln Laboratory—independently reported the first demonstrations of a semiconductor laser, all within a matter of days in 1962.

The semiconductor laser was dedicated as an IEEE Milestone at three ceremonies, with a plaque marking the achievement installed at each facility. The Lincoln Lab event is available to watch on demand.

Invention of the laser spurs a three-way race

The core concept of the laser dates back to 1917, when Albert Einstein theorized about “stimulated emission.” Scientists already knew electrons could absorb and emit light spontaneously, but Einstein posited that electrons could be manipulated to emit at a particular wavelength. It took decades for engineers to turn his theory into reality.

In the late 1940s, physicists were working to improve the design of a vacuum tube used by the U.S. military in World War II to detect enemy planes by amplifying their signals. Charles Townes, a researcher at Bell Labs in Murray Hill, N.J., was one of them. He proposed creating a more powerful amplifier that passed a beam of electromagnetic waves through a cavity containing gas molecules. The beam would stimulate the atoms in the gas to release their energy exactly in step with the beam’s waves, creating energy that allowed it to exit the cavity as a much more powerful beam.

In 1954 Townes, then a physics professor at Columbia, created the device, which he called a “maser” (short for microwave amplification by stimulated emission of radiation). It would prove an important precursor to the laser.

Many theorists had told Townes his device couldn’t possibly work, according to an article published by the American Physical Society. Once it did work, the article says, other researchers quickly replicated it and began inventing variations.

Townes and other engineers figured that by harnessing higher-frequency energy, they could create an optical version of the maser that would generate beams of light. Such a device potentially could generate more powerful beams than were possible with microwaves, but it also could create beams of varied wavelengths, from the infrared to the visible. In 1958 Townes published a theoretical outline of the “laser.”

“It’s amazing what these … three organizations in the Northeast of the United States did 62 years ago to provide all this capability for us now and into the future.”

Several teams worked to fabricate such a device, and in May 1960 Theodore Maiman, a researcher at Hughes Research Lab, in Malibu, Calif., built the first working laser. Maiman’s paper, published in Nature three months later, described the invention as a high-power lamp that flashed light onto a ruby rod placed between two mirrorlike silver-coated surfaces. The optical cavity created by the surfaces oscillated the light produced by the ruby’s fluorescence, achieving Einstein’s stimulated emission.

The basic laser was now a reality. Engineers quickly began creating variations.

Many perhaps were most excited by the potential for a semiconductor laser. Semiconducting material can be manipulated to conduct electricity under the right conditions. By its nature, a laser made from semiconducting material could pack all the required elements of a laser—a source of light generation and amplification, lenses, and mirrors—into a micrometer-scale device.

“These desirable attributes attracted the imagination of scientists and engineers” across disciplines, according to the Engineering and Technology History Wiki.

A pair of researchers discovered in 1962 that an existing material was a great laser semiconductor: gallium arsenide.

Gallium-arsenide was ideal for a semiconductor laser

On 9 July 1962, MIT Lincoln Laboratory researchers Robert Keyes and Theodore Quist told the audience at the Solid State Device Research Conference that they were developing an experimental semiconductor laser, IEEE Fellow Paul W. Juodawlkis said during his speech at the IEEE Milestone dedication ceremony at MIT. Juodawlkis is director of the MIT Lincoln Laboratory’s quantum information and integrated nanosystems group.

The laser wasn’t yet emitting a coherent beam, but the work was advancing quickly, Keyes said. And then Keyes and Quist shocked the audience: They said they could prove that nearly 100 percent of the electrical energy injected into a gallium-arsenide semiconductor could be converted into light.

A group of men next to devices.  MIT’s Lincoln Laboratory’s [from left] Robert Keyes, Theodore M. Quist, and Robert Rediker testing their laser on a TV set.MIT Lincoln Laboratory

No one had made such a claim before. The audience was incredulous—and vocally so.

“When Bob [Keyes] was done with his talk, one of the audience members stood up and said, ‘Uh, that violates the second law of thermodynamics,’” Juodawlkis said.

The audience erupted into laughter. But physicist Robert N. Hall—a semiconductor expert working at GE’s research laboratory in Schenectady, N.Y.—silenced them.

“Bob Hall stood up and explained why it didn’t violate the second law,” Juodawlkis said. “It created a real buzz.”

Several teams raced to develop a working semiconductor laser. The margin of victory ultimately came down to a few days.

A ‘striking coincidence’

A photo of a man in glasses looking at a glass container. A semiconductor laser is made with a tiny semiconductor crystal that is suspended inside a glass container filled with liquid nitrogen, which helps keep the device cool. General Electric Research and Development Center/AIP Emilio Segrè Visual Archives

Hall returned to GE, inspired by Keyes and Quist’s speech, certain that he could lead a team to build an efficient, effective gallium arsenide laser.

He had already spent years working with semiconductors and invented what is known as a “p-i-n” diode rectifier. Using a crystal made of purified germanium, a semiconducting material, the rectifier could convert AC to DC—a crucial development for solid-state semiconductors used in electrical transmission.

That experience helped accelerate the development of semiconductor lasers. Hall and his team used a similar setup to the “p-i-n” rectifier. They built a diode laser that generated coherent light from a gallium arsenide crystal one-third of one millimeter in size, sandwiched into a cavity between two mirrors so the light bounced back and forth repeatedly. The news of the invention came out in the November 1, 1962, Physical Review Letters.

As Hall and his team worked, so did researchers at the Watson Research Center, in Yorktown Heights, N.Y. In February 1962 Marshall I. Nathan, an IBM researcher who previously worked with gallium arsenide, received a mandate from his department director, according to ETHW: Create the first gallium arsenide laser.

Nathan led a team of researchers including William P. Dumke, Gerald Burns, Frederick H. Dill, and Gordon Lasher, to develop the laser. They completed the task in October and hand-delivered a paper outlining their work to Applied Physics Letters, which published it on 1 November 1962.

Over at MIT’s Lincoln Laboratory, Quist, Keyes, and their colleague Robert Rediker published their findings in Applied Physics Letters on 1 December1962.

It had all happened so quickly that a New York Times article marveled about the “striking coincidence,” noting that IBM officials didn’t know about GE’s success until GE sent invitations to a news conference. An MIT spokesperson told the Times that GE had achieved success “a couple days or a week” before its own team.

Both IBM and GE had applied for U.S. patents in October, and both were ultimately awarded.

All three facilities now have been honored by IEEE for their work.

“Perhaps nowhere else has the semiconductor laser had greater impact than in communications,” according to an ETHW entry, “where every second, a semiconductor laser quietly encodes the sum of human knowledge into light, enabling it to be shared almost instantaneously across oceans and space.”

A photo of fingers holding a device with light coming out.  IBM Research’s semiconductor laser used a gallium arsenide p-n diode, which was patterned into a small optical cavity with an etched mesa structure.IBM

Juodawlkis, speaking at the Lincoln Lab ceremony, noted that semiconductor lasers are used “every time you make a cellphone call” or “Google silly cat videos.”

“If we look in the broader world,” he said, “semiconductor lasers are really one of the founding pedestals of the information age.”

He concluded his speech with a quote summing up a 1963 Time magazine article: “If the world is ever afflicted with a choice between thousands of different TV programs, a few diodes with their feeble beams of infrared light might carry them all at once.”

That was a “prescient foreshadowing of what semiconductor lasers have enabled,” Juodawlkis said. “It’s amazing what these … three organizations in the Northeast of the United States did 62 years ago to provide all this capability for us now and into the future.”

Plaques recognizing the technology are now displayed at GE, the Watson Research Center, and the Lincoln Laboratory. They read:

In the autumn of 1962, General Electric’s Schenectady and Syracuse facilities, IBM Thomas J. Watson Research Center, and MIT Lincoln Laboratory each independently reported the first demonstrations of the semiconductor laser. Smaller than a grain of rice, powered using direct current injection, and available at wavelengths spanning the ultraviolet to the infrared, the semiconductor laser became ubiquitous in modern communications, data storage, and precision measurement systems.

The IEEE Boston, New York, and Schenectady sections sponsored the nomination.

Administered by the IEEE History Center and supported by donors, the Milestone program recognizes outstanding technical developments around the world.

This Engineer’s Solar Panels Are Breaking Efficiency Records



When Yifeng Chen was a teenager in Shantou, China, in the early 2000s, he saw a TV program that amazed him. The show highlighted rooftop solar panels in Germany, explaining that the panels generated electricity to power the buildings and even earned the owners money by letting them sell extra energy back to the electricity company.

Yifeng Chen


Employer

Trina Solar

Title

Assistant vice president of technology

Member Grade

Member

Alma Maters

Sun Yat-sen University, in Guangzhou, China, and Leibniz University Hannover, in Germany

An incredulous Chen marveled at not only the technology but also the economics. A power authority would pay its customers?

It sounded like magic: useful and valuable electricity extracted from simple sunlight. The wonder of it all has fueled his dreams ever since.

In 2013 Chen earned a Ph.D. in photovoltaic sciences and technologies, and today he’s assistant vice president of technology at China’s Trina Solar, a Changzhou-based company that is one of the largest PV manufacturers in the world. He leads the company’s R&D group, whose efforts have set more than two dozen world records for solar power efficiency and output.

For Chen’s contributions to the science and technology of photovoltaic energy conversion, the IEEE member received the 2023 IEEE Stuart R. Wenham Young Professional Award from the IEEE Electron Devices Society.

“I was quite surprised and so grateful” to receive the Wenham Award, Chen says. “It’s a very high-level recognition, and there are so many deserving experts from around the world.”

Trina Solar’s push for more efficient hardware

Today’s commercial solar panels typically achieve about 20 percent efficiency: They can turn one-fifth of captured sunlight into electricity. Chen’s group is trying to make the panels more efficient.

The group is focusing on optimizing solar cell designs, including the passivated emitter and rear cell (PERC), which is the industry standard for commodity solar panels.

Invented in 1983, PERCs are used today in nearly 90 percent of solar panels on the market. They incorporate coatings on the front and back to capture sunlight more effectively and to avoid losing energy, both at the surfaces and as the sunlight travels through the cell. The coatings, known as passivation layers, are made from materials such as silicon nitride, silicon dioxide, and aluminum oxide. The layers keep negatively charged free electrons and positively charged electron holes apart, preventing them from combining at the surface of the solar cell and wasting energy.

Chen and his team have developed several ways to boost the performance of PERC panels, hitting a record of 24.5 percent efficiency in 2022. One of the technologies is a multilayer antireflective coating that helps solar panels trap more light. They also created extremely fine metallization fingers—narrow lines on solar cells’ surfaces—to collect and transport the electric current and help capture more sunlight. And they developed an advanced method for laying the strips of conductive metal that run across the solar cell, known as bus bars.

Experts predict the maximum efficiency of PERC technology will be reached soon, topping out at about 25 percent.

a person wearing a white mask, white gloves and a blue suit holding a blue square with white lines on it IEEE Member Yifeng Chen displays an i-TOPCon solar module, which has a production efficiency of more than 23 percent and a power output of up to 720 watts.Trina Solar

“So the question is: How do we get solar cells even more efficient?” Chen says.

During the past few years he and his group have been working on tunnel oxide passivated contact (TOPCon) technology. A TOPCon cell uses a thin layer of “tunneling oxide” insulating material—typically silicon dioxide—which is applied to the solar cell’s surface. Similar to the passivation layers on PERC cells, the tunnel oxide stops free electrons and electron holes from combining and wasting energy.

In 2022 Trina created a TOPCon-type panel with a record 25.5 percent efficiency, and two months ago the company announced it had achieved a record 740.6 watts for a mass-produced TOPCon solar module. The latter was the 26th record Trina set for solar power–related efficiencies and outputs.

To achieve that record-breaking performance for their TOPCon panels, Chen and his team optimized the company’s manufacturing processes including laser-induced firing, in which a laser heats part of the solar cell and creates bonds between the metal contacts and the silicon wafer. The resulting connections are stronger and better aligned, enhancing efficiency.

“We’re trying to keep improving things to trap just a little bit more sunlight,” Chen says. “Gaining 1 or 2 percent more efficiency is huge. These may sound like very tiny increases, but at scale these small improvements create a lot of value in terms of economics, sustainability, and value to society.”

As the efficiency of solar cells rises and prices drop, Chen says, he expects solar power to continue to grow around the world. China currently leads the world in installed solar power capacity, accounting for about 40 percent of global capacity. The United States is a distant second, with 12 percent, according to a 2023 Rystad Energy report. The report predicts that China’s 500 gigawatts of solar capacity in 2023 is likely to exceed 1 terawatt by 2026.

“I’m inspired by using science to create something useful for human beings, and then driven by the pursuit for excellence,” Chen says. “We can always learn something new to make that change, improve that piece of technology, and get just that little bit better.”

Trained by solar-power pioneers

Chen attended Sun Yat-sen University in Guangzhou, China, earning a bachelor’s degree in optics sciences and technologies in 2008. He stayed on to pursue a Ph.D. in photovoltaics sciences and technologies. His research was on high-efficiency solar cells made from wafer-based crystalline silicon. His adviser was Hui Shen, a leading PV professor and founder of the university’s Institute for Solar Energy Systems. Chen calls him “the first of three very important figures in my scientific career.”

In 2011 Chen spent a year as a Ph.D. student at Leibniz University Hannover, in Germany. There he studied under Pietro P. Altermatt, the second influential figure in his career.

Altermatt—a prominent silicon solar-cell expert who would later become principal scientist at Trina—advised Chen on his computational techniques for modeling and analyzing the behavior of 2D and 3D solar cells. The models play a key role in designing solar cells to optimize their output.

“Gaining 1 or 2 percent more efficiency is huge. These may sound like very tiny increases, but at scale, these small improvements create a lot of value in terms of economics, sustainability, and value to society.”

“Dr. Altermatt changed how I look at things,” Chen says. “In Germany, they really focus on device physics.”

After completing his Ph.D., Chen became a technical assistant at Trina, where he met the third highly influential person in his career: Pierre Verlinden, a pioneering photovoltaic researcher who was the company’s chief scientist.

At Trina, Chen quickly ascended through R&D roles. He has been the company’s assistant vice president of technology since 2023.

IEEE’s “treasure” trove of research

Chen joined IEEE as a student because he wanted to attend the IEEE Photovoltaic Specialists Conference, the longest-running event dedicated to photovoltaics, solar cells, and solar power.

The membership was particularly beneficial during his Ph.D. studies, he says, because he used the IEEE Xplore Digital Library to access archival papers.

“My work has certainly been inspired by papers I found via IEEE,” Chen says. “Plus, you end up clicking around and reading other work that isn’t related to your field but is so interesting.

“The publication repository is a treasure. It’s eye-opening to see what’s going on inside and outside of your industry, with new discoveries happening all the time.”

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