As I wrote in 2012’s Cynics Guide to CES—Glossary of Terms, when you see a demo at a conference, “sometimes you are seeing a “magic show” that has little relationship to real-world use.” I saw the Cogni Trax hard edge occlusion demo last week at SID Display Week 2024, and it epitomized the concept of being a “magic show.” I have been aware of Congi Trax for at least three years (and commented about the concept on Reddit), and I discovered they quoted me (I think a bit out of context) on its website (more on this later in the Appendix).
Cogni Trax has reportedly raised $7.1 million in 3 funding rounds over the last ~7 years, which I plan to show is unwarranted. I contacted Cogni Trax’s CEO (and former Apple optical designer on the Apple Vision Pro), Sajjad Khan, who was very generous in answering questions despite his knowing my skepticism about the concept.
Nobody will notice if you put a pixel-sized (angularly) dot on a person’s glasses. If it did, every dust particle on a person’s glasses would be noticeable and distracting. That is because a dot only a few millimeters from the eye is highly out of focus, and light rays from the real world will go around the dot before they are focused by the eye’s lens. That pixel dot will insignificantly dim several thousand pixels in the virtual image. As discussed in the Magic Leap soft occlusion article, the Magic Leap 2’s dimming pixel will cover ~2,100 pixels (angularly) in the virtual image and have a dimming effect on hundreds of thousands of pixels.
Hard Edge Occlusion (Optical and Camera Passthrough)
“Hard Edge Occlusion” means the precise, pixel-by-pixel light blocking. With camera passthrough AR (such as Apple Vision Pro), hard edge occlusion is trivial; one or more camera pixels are replaced by one or more pixels in the virtual image. Even though masking pixels is trivial with camera passthrough, there is still a non-trivial problem with getting the hard edge masking perfectly aligned to the real world. With passthrough mixel reality, the passthrough camera with its autofocus has focused the real world so it can be precisely masked.
With optical mixed reality hard edge occlusion,the real world must also be brought into focus before it can be precisely masked. Rather than going to a camera, the real world’s light goes to a reflective masking spatial light modular (SLM), typically LCOS, before combining it optically with the virtual image.
In Hard Edge (Pixel) Occlusion—Everyone Forgets About Focus, I discuss Arizona State University’s (ASU) optical solution for hard edge occlusion. Their solution has a set of optics that focuses the real world onto an SLM for masking. Then, a polarizing beam-splitting cube combines the result (with a change in polarization via two passes through a quarter waveplate not shown) after masking with a micro-display. While the ASU patent mentions using a polarizing beam splitter to combine the images, the patent fails to show or mention the need for a quarter waveplate between the SLM and beam splitter to work. One of the inventors, Hong Hua, was an ASU professor and a consultant to Magic Leap, and the patent was licensed to Magic Leap.
Other than being big and bulky, optically, what is wrong with the ASU’s hard edge occlusion includes:
It only works to hard edge occlude at a distance set by the focusing. Ano
The real world is “flatted” to be at the same focus as the virtual world.
Polarization dims the real world by at least 50%. Additionally, viewing a polarized display device (like a typical LCD monitor or phone display) will be at least partially blocked by an amount that will vary with orientation relative to the optics.
The real world is dimmed by at least 2x via the polarizing beam splitter.
As the eye moves, the real world will move differently than it would with the eye looking directly. You are looking at the real world through two sets of optics with a much longer light path.
While Cogni Trax uses the same principle for masking the real world, it is configured differently and is much smaller and lighter. Both devices block a lot of light. Cogni Trax’s design blocks about 77% of the light, and they claim their next generation will block 50%. However, note that this is likely on top of any other light losses in the optical system.
Cogni Trax SID Display Week 2024 Demo
On the surface, the Cogni Trax demo makes it look like the concept works. The demo had a smartphone camera looking through the Cogni Trax optical device. If you look carefully, you will see that they block light from 4 areas of the real world (see arrow in the inset picture below), a Nike swoosh on top of the shoe, a QR code, the Coke in the bottle (with moving bubbles), and a partially darken the wall to the right to create a shadow of the bottle.
They don’t have a microdisplay with a virtual image; thus, they can only block or darken the real world and not replace anything. Since you are looking at the image on a cell phone and not with your own eyes, you have no sense of the loss of depth and parallax issues.
When I took the picture above, I was not planning on writing an article and missed capturing the whole setup. Fortunately, Robert Scoble put out an X-video that showed most of the rig used to align the masking to the real world. The rig supports aligning the camera and Cogni Trax device with six degrees of freedom. This demo will only work if all the objects in the scene are in a precise location relative to the camera/device. This is the epitome of a canned demo.
One could hand wave that developing SLAM, eye tracking, and 3-D scaling technology to eliminate the need for the rig is a “small matter of hardware and software” (to put it lightly). However, requiring a rig is not the biggest hidden trick in these demos; it is the basic optical concept and its limitations. The “device” shown (lower right inset) is only the LCOS device and part of the optics.
Cogni Trax Gen 1 Optics – How it works
Below is a figure of Congi Trax’s patent that will be used to diagram the light path. I have added some colorization to help you follow the diagram. The dashed-lined parts in the patent for combining the virtual image are not implemented in Cogni Trax’s current design.
The view of the real world follows a fairly torturous path. First, it goes through a polarizer where at least 50% of the light is lost (in theory, this polarizer is redundant due to the polarizing beam splitter to follow, but it is likely used to reduce any ghosting). It then bounces off of the polarizing beam splitter through a focusing element to bring the real world into focus on an LCOS SLM. The LCOS device will change the polarization of anything NOT masked so that on the return trip through the focusing element, it will pass through the polarizing beam splitter. The light then passes through the “relay optics,” then a Quarter Waveplate (QWP), off a mirror, and back through the quarter waveplate and relay optics. The two passes through the “relay optics” have to undo everything done to the light by the two passes through the focusing element. The two passes through the QWP will rotate the polarization of the light so that the light will bounce off the beam splitter and be directed at the eye via a cleanup polarizer. Optionally, as shown, the light can be combined with a virtual image from a microdisplay.
I find it hard to believe that real-world light will go through all that and will behave like nothing other than the light losses from polarization that have happened to it.
Cogni Trax provided a set of diagrams showing the light path of what they call “Alpha Pix.” I edited several of their diagrams together and added some annotations in red. As stated earlier, the current prototype does not have a microdisplay for providing a virtual image. If the virtual display device were implemented, its optics and combiner would be on top of everything else shown.
I don’t see this as a practical solution to hard-edge occlusion. While much less bulky than the ASU design, it still requires polarizing the incoming light and sending it through a torturous path that will further damage/distort real-world light. And this is before they deal with adding a virtual image. There is still the issue that the hard edge occlusion only works if everything being occluded is at approximately the same focus distance. If the virtual display is implemented, it would seem that the virtual image would need to be at approximately the same focus distance for it to be occluded correctly. Then, the hardware and software are required to get everything between the virtual and real world aligned with the eye. Even if the software and eye tracking were excellent, there where will still be a lag with any rapid head movement.
Cogni Trax Waveguide Design / Gen 2
Cogni Trax’s website and video discuss a “waveguide” solution for Gen 2. I found a patent(with excerpts right and below) from Cogni Trax for a waveguide approach to hard-edge occlusion that appears to agree with the diagrams in the video and on the website for their “waveguide.” I have outlined the path for the real world (in green) and the virtual image (in red).
Rather than using polarization, this method uses time-sequential modulation via a single Texas Instrument’s DLP/DMD. The DLP is used during part of the time block/pass light from the real world and as the virtual image display. I have included Figure 1(a), which gives the overall light path; Figures 1(c) and 1(d), which show the time multiplexing; Figure 6(a) with a front view of the design; and Figures 10 (a) and (b) which show a side view of the waveguide with the real world and virtual light paths respectively.
Other than not being polarized, the light follows a more torturous light path that includes a “fixed DMD” to correct for the micro-tilts of the real world by time-multiplexed displaying and masking DMD. In addition to all the problems I had with the Gen 1 design, I find putting the relatively small mirror (120 in Figure 1a) in the middle of the view very problematic as the view over or below the mirror will look very different than the view in the mirror with all the addiction optics. While it can theoretically give more light throughput and not require polarization of the real world, it can only do so by keeping the virtual display times short, which will mean more potential field sequential color breakup and lower color bit depth from the DLP.
Overall, I see Cogni Trax’s “waveguide” design as trading one set of problems for another set of probably worse image problems.
Conclusion
Perhaps my calling hard-edge occlusion a “Holy Grail” did not fully convey its impossibility. The more I have learned, examined, and observed this problem and its proposed solutions, the more clearly it seems impossible. Yes, someone can craft a demo that works for a tightly controlled setup with what is occluded at about the same distance, but it is a magic show.
The Cogni Trax demo is not a particularly good magic show, as it uses a massive 6-axis control rig to position a camera rather than letting the user put on a headset. Furthermore, the demo does not support a virtual display.
Cogni Trax’s promise of a future “waveguide” design appears to me to be at least as fundamentally flawed. According to the publicly available records, Cogni Trax has been trying to solve this problem for 7 years, and a highly contrived setup is the best they have demonstrated, at least publicly. This is more of a university lab project than something that should be developed commercially.
Based on his history with Apple and Texas Instruments, the CEO, Sajjad Khan, is capable, but I can’t understand why he is pursuing this fool’s errand. I don’t understand why over $7M has been invested, other than people blindly investing in former Apple designers without proper technical due diligence. I understand that high-risk, high-reward concepts can be worth some investment, but in my opinion, this does not fall into that category.
Appendix – Quoting Out of Context
Cogni Trax has quoted me in their video on their website as saying, “The Holy Grail of AR Displays.” It is not clear that A) I am referring to Hard Edge Occlusion (and not Cogni Trax) and B) I go on to say, “But it is likely impossible to solve for anything more than special cases of a single distance (flat) real world with optics.” The Audio in the Cogni Trax video from me, which is rather garbled, comes from a MARCH 30, 2021, AR Show, “KARL GUTTAG (KGONTECH) ON MAPPING AR DISPLAYS TO SUITABLE OPTICS (PART 2) at ~48:55 into the video (the occlusion issue is only briefly discussed).
Below, I have cited (with new highlighting in yellow) the section from my blog discussing hard edge occlusion from November 20, 2019, where Cogni Trax got my “Holy Grail” quote. This section of the article discusses the ASU design. This article discussed using a transmissive LCD for soft edge occlusion about 3 years before Magic Leap announced the Magic Leap 2 with such a method in July 2022.
“Hard Edge Occlusion” is the concept of being able to block the real world with sharply defined edges, preferably to the pixel level. It is one of the “Holy Grails” of optical AR. Not having hard edge occlusion is why optical AR images are translucent. Hard Edge Occlusion is likely impossible to solve optically for all practical purposes. The critical thing most “solutions” miss (including US 20190324274) is that the mask itself must be in focus for it to sharply block light. Also, to properly block the real world, the focusing effect required depends on the distance of everything in the real world (i.e., it is infinitely complex).
The most common hard edge occlusion idea suggested is to put a transmissive LCD screen in the glasses to form “opacity pixels,” but this does not work. The fundamental problem is that the screen is so close to the eye that the light-blocking elements are out of focus. An individual opacity pixel will have a little darkening effect, with most of the light from a real-world point in space going around it and into the eye. A large group of opacity pixels will darken as a blurry blob.
Hard edge occlusion is trivial to do with pass-through AR by essentially substituting pixels. But it is likely impossible to solve for anything more than special cases of a single distance (flat) real world with optics. The difficulty of supporting even the flat-world special case is demonstrated by some researchers at the University of Arizona, now assigned to Magic Leap (the PDF at this link can be downloaded for free) shown below. Note all the optics required to bring the real world into focus onto “SLM2” (in the patent 9,547,174 figure) so it can mask the real world and solve the case for everything being masked being at roughly the same distance. None of this is even hinted at in the Apple application.
I also referred to hard edge occlusion as one of the “Holy Grails” of AR in a comment to a Magic Leap article in 2018 citing the ASU design and discussing some of the issues. Below is the comment, with added highlighting in yellow.
One of the “Holy Grails” of AR, is what is known as “hard edge occlusion” where you block light in-focus with the image. This is trivial to do with pass-through AR and next to impossible to do realistically with see-through optics. You can do special cases if all the real world is nearly flat. This is shown by some researchers at the University of Arizona with technology that is Licensed to Magic Leap (the PDF at this link can be downloaded for free: https://www.osapublishing.org/oe/abstract.cfm?uri=oe-25-24-30539#Abstract). What you see is a lot of bulky optics just to support a real world with the depth of a bookshelf (essentially everything in the real world is nearly flat).
A notice in my LinkedIn feed mentioned that Brilliant Labs has started shipping its new Frame AR glasses. I briefly met with Brilliant CEO Bobak Tavangar at AWE 2023 (right) and got a short demonstration of its “Monocle” prototype. So, I investigated what Brilliant Labs was doing with its new “Frame.”
This started as a very short article, but as I put it together, I thought it would be an interesting example of making design decisions and trade-offs. So it became longer. Looking at the Frames more closely, I found issues that concerned me. I don’t mean to pick on Brillant Labs here. Any hardware device like the Frames is a massive effort, and they talk like they are concerned about their customers; I am only pointing out the complexities of supporting AI with AR for a wide audience.
While looking at how the Frame glasses work, I came across some information related to the Apple Vision Pro’s brightness (in nits), discussed last time in Apple Vision Pro Discussion Video by Karl Guttag and Jason McDowall. In the same way, the Apple Vision Pro’s brightness is being misstated as “5000 nits,” and the Brilliant Labs Frame’s brightness has been misreported as 3,000 nits. In both cases, the nits are the “potential” out of the display and not “to the eye” after the optics.
I’m also repeating the announcement that I will be at SID’s DisplayWeek next week and AWE next month. If you want to meet, please email meet@kgontech.com.
DisplayWeek (next week) and AWE (next month)
I will be at SID DisplayWeek in May and AWE in June. If you want to meet with me at either event, please email meet@kgontech.com. I usually spend most of my time on the exhibition floor where I can see the technology.
AWE has moved to Long Beach, CA, south of LA, from its prior venue in Santa Clara, and it is about one month later than last year. Last year at AWE, I presented Optical Versus Passthrough Mixed Reality, available on YouTube. This presentation was in anticipation of the Apple Vision Pro.
There is an AWE speaker discount code – SPKR24D , which provides a 20% discount, and it can be combined with Early Bird pricing (which ends May 9th, 2024 – Today as I post this). You can register for AWE here.
Brillian Labs Monocle and Frame used the same basic optical architecture, but it is better hidden in the Frame design. I will start with the Monocle, as it is easier to see the elements and the light path. I was a little surprised that both designs use a very simplistic, non-polarized 50/50 beam splitter with its drawbacks.
Below (left) is a picture of the Monocle with the light path (in green). The Monocle (and Frame) both use a non-polarizing 50/50 beamsplitter. The splitter projects 50% of the display’s light forward and 50% downward to the (mostly) spherical mirror, magnifying the image and moving the apparent focus. After reflecting from the mirror, the light is split again in half, and ~25% of the light goes to the eye. The front project image will be mirrored, with an unmagnified view of the display that will be fairly bright. Front projection or “eye glow” is generally considered undesirable in social situations and is something most companies try to reduce/eliminate in their optical designs.
The middle picture above shows a picture I took of the Monocle from the outside, and you can see the light from the beam splitter projecting forward. Figures 5A and 6 (above right) from Brilliant Labs’ patent application illustrate the construction of the optics. The Monocle is made with two solid optical parts, with the bottom part forming part of the beam splitter and the bottom surface being shaped to form the curved mirror and then mirror coated. An issue with the 2-piece Monocle construction is that the beam splitter and mirror are below eye level, which requires the user to look down to see the image or position the whole device higher, which results in the user looking through the mirror.
The Frame optics work identically in function, but the size and spacing differ. The optics are formed with three parts, which enables Brilliant to position the beam splitter and mirror nearer the center of the user’s line of sight. But as Brilliant Lab’s documentation shows (right), the new Frame glasses still have the virtual (apparent) image below the line of sight.
Having the image below the line of sight reduces the distortion/artifacts of the real world by looking through the beam splitter when looking forward, but it does not eliminate all issues. The top seam of the beam splitter will likely be visible as an out-of-focus line.
The image below shows part of the construction process from a Brilliant Labs YouTube video. Note that the two parts that form the beamsplitter with its 50/50 semi-mirror coating have already been assembled to form the “Top.”
As discussed in Nreal Teardown: Part 1, Clones and Birdbath Basics and its Appendix: Second Type of Birdbath, there are two types of “birdbaths” used in AR. The Birdbath comprises a curved mirror (or semi-mirror) and a beamsplitter. It is called a “birdbath” because the light reflects out of the mirror. The beamsplitter can be polarized or unpolarized (more on this later). Birdbath elements are often buried in the design, such as the Lumus optical design (below left) with its curved mirror and beam splitter.
From 2023 AR/VR/MR Lumus Paper – A “birdbath” is one element of the optics
Many AR glasses today use the birdbath to change the focus and act as the combiner. The most common of these designs is where the user looks through a 50/50 birdbath mirror to see the real world (see Nreal/Xreal example below right). In this design, a polarised beam splitter is usually used with a quarter waveplate to “switch” the polarization after the reflection from the curved semi-mirror to cause the light to go through the beam splitter on its second pass (see Nreal Teardown: Part 1, Clones and Birdbath Basics for a more detailed explanation). This design is what I refer to as a “Look through the mirror” type of birdbath.
Brilliant Labs uses a “Look through the Beamsplitter” type of birdbath. Google Glass is perhaps the most famous product with this birdbath type (below left). This birdbath type has appeared in Samsung patents that were much discussed in the electronic trade press in 2019 (see my 2019 Samsung AR Design Patent—What’s Inside).
LCOS maker Raontech started showing a look through the beamsplitter reference design in 2018 (below right). The various segments of their optics are labeled below. This design uses a polarizing beam splitter and a quarter waveplate.
If you look at the RaonTech or Google Glass splitter, you should see that the beam splitter is the full height of the optics. However, in the case of the Frames and Monocle designs (right), the top and bottom beam splitter seams, the 50/50 mirror coating, and the curved mirror are in the middle of the optics and will be visible as out-of-focus blurs to the user.
Pros and Cons of Look-Through-Mirror versus Look-Through-Beamsplitter
The look-through-mirrorbirdbaths typically use a thin flat/plate beam splitter, and the curved semi-mirror is also thin and “encased in air.” This results in them being relatively light and inexpensive. They also don’t have to deal with the “birefringence” (polarization changing) issues associated with thick optical materials (particularly plastic). The big disadvantage of the look-through-mirror approach is that to see the real world, the user must look through both the beamsplitter and the 50/50 mirror; thus, the real world is dimmed by at least 75%.
The look-through-beamsplitter designs encase the entire design in either glass or plastic, with multiple glued-together surfaces coated or coated with films. The need to encase the design in a solid means the designs tend to be thicker and more expensive. Worse yet, typical injected mold plastics are birefringent and can’t be used with polarized optics (beamsplitters and quartwaveplates). Either heavy glass or higher-cost resin-molded plastics must be used with polarized elements. Supporting a wider FOV becomes increasingly difficult as a linear change in FOV results in a cubic increase in the volume of material (either plastic or glass) and,thus, the weight. Bigger optics are also more expensive to make. There are also optical problems when looking through very thick solid optics. You can see in the Raontech design above how thick the optics get to support a ~50-degree FOV. This approach “only” requires the user to look through the beam splitter, and thus the view of the real world is dimmed by 50% (or twice as much light gets through as the look-through-mirror method).
Pros and Cons Polarized Beam Splitter Birdbaths
Most companies with look-through-mirror and look-through-beamsplitter designs, but not Brilliant Labs, have gone with polarizing beam splitters and then use quarter waveplates to “switch” the polarization when the light reflects off the mirror. Either method requires the display’s light to make a reflective and transmissive pass via the beam splitter. With a non-polarized 50/50 beam splitter, this means multiplicative 50% losses or only 25% of the light getting through. With a polarized beam splitter, once the light is polarized with a 50% loss, with proper use of quarter waveplates, there are no more significant losses with the polarized beamsplitter.
Another advantage of the polarized optics approach is that front-projection can be mostly eliminated (there will be only a little due to scatter). The look-through-mirror method can be accomplished (as discussed in Nreal Teardown: Part 1, Clones and Birdbath Basics) with a second-quarter waveplate and a front polarizer. With the look-through-beamsplitter method, a polarizer before the beamsplitter will block the light that would project forward off the polarized beamsplitter.
As mentioned earlier, using polarized optics becomes much more difficult with the thicker solid optics associated with the look-through-beamsplitter method.
Brilliant Labs Frame Design Decision Options
It seems that at every turn in the decision process for the Frame and Monocle optics, Brilliant Labs chose the simplest and most economical design possible. By not using polarized optics, they gave up brightness and will have significant front projection. Still, they can use much less expensive injection-molded plastic optics that do not require polarizers and quart waveplates. They avoided using more expensive waveguides, which would be thinner but require LCOS or MicroLED (inorganic LED) projection engines, which may be heavier and larger. Although, the latest LCOS and MicroLED engines are getting to be pretty small and light, particularly for a >30-degree FOV (see DigiLens, Lumus, Vuzix, Oppo, & Avegant Optical AR (CES & AR/VR/MR 2023 Pt. 8)).
Frames Brightness to the Eye – Likely >25% of 3,000 nits – Same Problem as Apple Vision Pro Reporting
As discussed in the last article on the Apple Vision Pro (AVP) in the Appendix: Rumor Mill’s 5,000 Nits Apple Vision Pro, reporters/authors constantly make erroneous comparisons of “display-out nits” with one device and to the nits-to-the-eye of other devices. Also, as stated last time, the companies appear to want this confusion by avoiding specifying the nits to the eye as they benefit from reporters and others using display device values.
I could not find an official Brilliant Labs value anywhere, but it seems to have told reporters that “the display is 3,000 nits,” which may not be a lie, but it is misleading. Most articles will dutifully give the “display number” but fail to say that they are “display device nits” and not what the user will see and leave it to the readers to make the mistake, while other reporters will make the error themselves.
The display on Frame is monocular, meaning the text and graphics are displayed over the right eye only. It’s fairly bright (3,000 nits), though, so readability should be good even outdoors in sunlit areas.
As with the Brilliant Labs Monocle – the clip-on, open-source device that came before Frame – information is displayed in just one eye, with overlays being pumped out at around 3,000 nits brightness.
Android Central in androidcentral’s These AI glasses are being backed by the Pokemon Go CEO, who was at least making it clear that it was the display device numbers, but I still think most readers wouldn’t know what to do with this number. They added the tidbit that the panels were made by Sony, and they discussed pulse with modulation (also known as duty cycle). Interestingly, they talk about a short on-time duty cycle causing problems for people sensitive to flicker. In contrast, VR game fans favor a very short on-time duty cycle, what Brad Lynch of SadlyItsBradly refers to as low-persistence) to reduce blurring.
A 0.23-inch Sony MicroOLED display can be found inside one of the lenses, emitting 3,000 nits of brightness. Brilliant Labs tells me it doesn’t use PWM dimming on the display, either, meaning PWM-sensitive folks should have no trouble using it.
Below is a summary of Sony OLED Microdisplays aimed at the AR and VR market. On it, the 0.23 type device is listed with a max lumence of 3,000 nits. However, from the earlier analysis, we know that at most 25% of the light can get through Brilliant Labs Frame birdbath optics or at most 750 nits (likely less due to other optical losses). This number assumes that the device is driven at full brightness and that Brilliant Labs is not buying derated devices at a lower price.
I can’t blame Brilliant Labs because almost every company does the same in terms of hiding the ball on to-the-eye brightness. Only companies with comparatively high nits-to-the-eye values (such as Lumus) publish this spec.
Sony Specifications related to the Apple Vision Pro
The Sony specifications list a 3.5K by 4 K device. The industry common understanding is that Apple designed a custom backplane for the AVP but then used Sony’s OLED process. Notice the spec of 1,000 cd/m2 (candelas per meter squared = nits) at a 20% duty ratio. While favorable for VR gamers wanting less motion blur, the low on-duty cycle time is also a lifetime issue. The display device probably can’t handle the heat from being driven for a high percentage of the time.
It would be reasonable to assume that Apple is similarly restricted to about a 20% on-duty cycle. As I reported last time in the Apple Vision Pro Discussion Video by Karl Guttag and Jason McDowall, I have measured the on-duty cycle of the AVP to be about 18.4% or close to Sony’s 20% for their own device.
The 5,000 nits cited by MIT Tech Review are the raw displays before the optics, whereas the nits for the MQ2 were those going to the eye. The AVP’s (and all other) pancake optics transmit about 11% (or less) of the light from an OLED in the center. With Pancake optics, there is the polarization of the OLED (>50% loss), a transmissive pass, and a reflective pass through a 50/50 mirror, which starts with at most 12.5% (50% cubed) before considering all the other losses from the optics. Then, there is the on-time-duty cycle of the AVP, which I have measured to be about 18.4%. VR devices want the on-time duty cycle to be low to reduce motion blur with the rapid motion of the head and 3-D game. The MQ3 only has a 10.3% on-time duty cycle (shorter duty cycles are easier with LED-illuminated LCDs). So, while the AVP display devices likely can emit about 5,000 nits, the nits reaching the eye are approximately 5,000 nits x 11% x 18.4% = 100 nits.
View Into the Frame Glasses
I don’t want to say that Brilliant Labs is doing anything wrong or that other companies don’t often do the same. Companies often take pictures and videos of new products using non-functional prototypes because the working versions aren’t ready when shooting or because they look better on camera. Still, I want to point out something I noticed with the pictures of the CEO, Bobak Tavangar (right), that was published in many of the articles in the Frames glasses. I didn’t see the curved mirror and the 50/50 beam splitter.
In a high-resolution version of the picture, I could see the split in the optics (below left) but not the darkened rectangle of the 50/50 mirror. So far, I have found only one picture of someone wearing the Frame glasses from Bobak Tavangar’s post on X. It is of a person wearing what appears to be a functional Frame in a clear prototype body (below right). In the dotted line box, you can see the dark rectangle from the 50/50 mirror and a glint from the bottom curved mirror.
I don’t think Brilliant Labs is trying to hide anything, as I can find several pictures that appear to be functional frames, such as the picture from another Tavangar post on X showing trays full of Frame devices being produced (right) or the Forbes picture (earlier in the Optical section).
What was I hoping to show?
I’m trying to show what the Frame looks like when worn to get an idea of the social impact of wearing the glasses. I was looking for a video of someone wearing them with the Frame turned on, but unfortunately, none have surfaced. From the design analysis above, I know they will project a small but bright image view with a mirror image of the display off of the 50/50 mirror, but I have not found an image showing the working device from the outside looking in.
Exploded View of the Frame Glasses
The figure below is taken from Brilliant Lab’s online manual for the Frame glasses (I edited it to reduce space and inverted the image to make it easier to view). By AR glasses standards, the Frame design is about as simple as possible. The choice of two nose bridge inserts is not shown in the figure below.
There is only one size of glasses, which Brilliant Labs described in their AMA as being between a “medium and large” type frame. They say that the temples are flexible to accommodate many head widths. Because the Frames are monocular, IPD is not the problem it would be with a biocular headset.
AddOptics is making custom prescription lenses for the Frames glasses
Bonding to the Frames will make for a cleaner and more compact solution than the more common insert solution, but it will likely be permanent and thus a problem for people whose prescriptions change. In their YouTube AMA, Brilliant Labs said they are working with AddOptics to increase the range of prescription values and support for astigmatism.
They didn’t say anything about bifocal or progressive lens support, which is even more complicated (and may require post-mold grinding). As the virtual image is below the centerline of vision, it would typically be where bifocal and progressive lenses would be designed for reading distance (near vision). In contrast, most AR and VR glasses aim to put the virtual image at 2 meters, considered “far vision.”
The Frame’s basic specs
Below, I have collected the basic specs on the Frame glasses and added my estimate for the nits to the eye. Also shown below is their somewhat comical charging adapter (“Mister Charger”). None of these specs are out of the ordinary and are generally at the low end for the display and camera.
Monocular 640×400 resolution OLED Microdisplay
~750nits to the eye (based on reports of a 3,000 Sony Micro-OLED display device)
(90% on-time duty cycle using an
20-Degree FOV
Weight ~40 grams
1280×720 camera
Microphone
6 axis IMU
Battery 222mAh (plus 149mAh top-up from charging adapter)
With 80mA typical power consumption when operating 0.580 on standby)
CPU nRF52840 Cortex M4F (Nordic ARM)
Bluetooth 5.3
Everything in AR Today is “AI”
Brilliant Labs is marketing the frames as “AI Glasses.” The “AI” comes from Brilliant Lab’s Noa ChatGPT client application running on a smartphone. Brillant Labs says the hardware is “open source” and can be used by other companies’ applications.
I’m assuming the “AI” primarily runs on the Noa cell phone application, which then connects to the cloud for the heavy-lifting AI. According to their video by Brillant Labs, while on the Monocle, the CPU only controls the display and peripherals, they plan to move some processing onto the Frame’s more capable CPU. Like other “AI” wearables, I expect simple questions will get immediate responses while complex questions will wait on the cloud.
Conclusions
To be fair, designing glasses and wearable AR products for the mass market is difficult. I didn’t intend to pick on Brilliant Lab’s Frames; instead, I am using it as an example.
With a monocular, 20-degree FOV below the center of the person’s view, the Frames are a “data snacking” type AR device. It is going to be competing with products like the Human AI projector (which is a joke — see: Humane AI – Pico Laser Projection – $230M AI Twist on an Old Scam), the Rabbit R1, Meta’s (display-less) Ray Ban Wayfarer, other “AI” audio glasses, and many AR-AI glasses similar to the Frame that are in development.
This blog normally concentrates on display and optics, and on this score, the Frame’s optics are a “minimal effort” to support low cost and weight. As such, they have a lot of problems, including:
Small 20-degree FOV that is set below the eyes and not centered (unless you are lucky with the right IPD)
Due to the way the beam 50/50 splitter cuts through the optics, it will have a visible seam. I don’t think this will be pleasant to look through when the display is off (but I have not tried them yet). You could argue that you only put them on “when you need them,” but that negates most use cases.
The support for vision correction appears to lock the glasses to a single (current) prescription.
Regardless of flexibility, the single-size frame will make the glasses unwearable for many people.
The brightness to the eye of probably less than 750 nits is not bright enough for general outdoor use in daylight. It might be marginal if used combined with clip-on sunglasses or if they are used in the shade.
As a consumer, I hate the charger adapter concept. Why they couldn’t just put a USB-C connector on the glasses is beyond me and a friction point for every user. Users typically have dozens of USB-C power cables today, but your device is dead if you forget or lose the adaptor. Since these are supposed to be prescription glasses, the idea of needing to take them off to charge them is also problematic.
While I can see the future use model for AI prescription glasses, I think a display, even one with a small FOV, will add significant value. I think Brillant Labs’s Frames are for early adopters who will accept many faults and difficulties. At least they are reasonably priced at $349, by today’s standards, and don’t require a subscription for basic services without too many complex AI queries requiring the cloud.
Update 2/21/22: I added a discussion of the DLP’s new frame rates and its potential to address field sequential color breakup.
Introduction
In part 3 of my combined CES and AR/VR/MR 2024 coverage of over 50 Mixed Reality companies, I will discuss display companies.
As discussed in Mixed Reality at CES and the AR/VR/MR 2024 Video (Part 1 – Headset Companies), Jason McDowall of The AR Show recorded more than four hours of video on the 50 companies. In editing the videos, I felt the need to add more information on the companies. So, I decided to release each video in sections with a companion blog article with added information.
Outline of the Video and Additional Information
The part of the video on display companies is only about 14 minutes long, but with my background working in displays, I had more to write about each company. The times in blue on the left of each subsection below link to the YouTube video section discussing a given company.
Lighting Silicon is a spinoff of Kopin’s micro-OLED development. Kopin started making micro-LCD microdisplays with its transmissive color filter “Lift-off LCOS” process in 1990. 2011 Kopin acquired Forth Dimension Displays (FDD), a high-resolution Ferroelectric (reflective) LCOS maker. In 2016, I first reported on Kopin Entering the OLED Microdisplay Market. Lighting Silicon (as Kopin) was the first company to promote the combination of all plastic pancake optics with micro-OLEDs (now used in the Apple Vision Pro). Panasonic picked up the Lighting/Kopin OLED with pancake optics design for their Shift All headset (see also: Pancake Optics Kopin/Panasonic).
At CES 2024, I was invited by Chris Chinnock of Insight Media to be on a panel at Lighting Silicon’s reception. The panel’s title was “Finding the Path to a Consumer-Friendly Vision Pro Headset” (video link – remember this was made before the Apple Vision Pro was available). The panel started with Lighting Silicon’s Chairman, John Fan, explaining Lighting Silicon and its relationship with Lakeside Lighting Semiconductor. Essentially, Lightning Semiconductor designs the semiconductor backplane, and Lakeside Lighting does the OLED assembly (including applying the OLED material a wafer at a time, sealing the display, singulating the displays, and bonding). Currently, Lakeside Lighting is only processing 8-inch/200mm wafers, limiting Lighting Silicon to making ~2.5K resolution devices. To make ~4K devices, Lighting Semiconductor needs a more advanced semiconductor process that is only available in more modern 12-inch/300mm FABs. Lakeside is now building a manufacturing facility that can handle 12-inch OLED wafer assembly, enabling Lighting Silicon to offer ~4K devices.
Related info on Kopin’s history in microdisplays and micro-OLEDs:
RaonTech seems to be one of the most popular LCOS makers, as I see their devices being used in many new designs/prototypes. Himax (Google Glass, Hololens 1, and many others) and Omnivision (Magic Leap 1&2 and other designs) are also LCOS makers I know are in multiple designs, but I didn’t see them at CES or the AR/VR/MR. I first reported on RaonTech at CES 2018 (Part 1 – AR Overview). RaonTech makes various LCOS devices with different pixel sizes and resolutions. More recently, they have developed a 2.15-micron pixel pitch field sequential color pixel with an “embedded spatial interpolation is done by pixel circuit itself,” so (as I understand it) the 4K image is based on 2K data being sent and interpolated by the display.
In addition to LCOS, RaonTech has been designing backplanes for other companies making micro-OLED and MicroLED microdisplays.
May Display is a Korean LCOS company that I first saw at CES 2022. It surprised me, as I thought I knew most of the LCOS makers. May is still a bit of an enigma. They make a range of LCOS panels, their most advanced being an 8K (7980 x 4,320) 3.2-micron pixel pitch. May also makes a 4K VR headset with a 75-degree FOV using their LCOS devices.
May has its own in-house LCOS manufacturing capability. May demonstrated using its LCOS devices in projectors and VR headsets and showed them being used in a (true) holographic projector (I think using phase LCOS).
May Display sounds like an impressive LCOS company, but I have not seen or heard of their LCOS devices being used in other companies’ products or prototypes.
As discussed earlier with Lighting Silicon, Kopin acquired Ferroelectric LCOS maker Forth Dimension Displays (FDD) in 2011. FDD was originally founded as Micropix in 1988 as part of CRL-Opto, then renamed CRLO in 2004, and finally Forth Dimension Displays in 2005, before Kopin’s 2011 acquisition.
I started working in LCOS in 1998 as the CTO of Silicon Display, a startup developing a VR/AR monocular headset. I designed an XGA (1024 x768) LCOS backplane and the FGA to drive it. We were looking to work with MicroPix/CRL-Opto to do the LCOS assembly (applying the cover glass, glue seal, and liquid crystal). When MicroPix/CRL-Opto couldn’t get their backplane to work, they ended up licensing the XGA LCOS backplane design I did at Silicon Display to be their first device, which they had made for many years.
FDD has focused on higher-end display applications, with its most high-profile design win being the early 4K RED cameras. But (almost) all viewfinders today, including RED, use OLEDs. FDD’s LCOS devices have been used in military and industrial VR applications, but I haven’t seen them used in the broader AR/VR market. According to FDD, one of the biggest markets for their devices today is in “structured light” for 3-D depth sensing. FDD’s devices are also used in industrial and scientific applications such as 3D Super Resolution Microscopy and 3D Optical Metrology.
Around 2015, DLP and LCOS displays seemed to have been used in roughly equal numbers of waveguide-based AR/MR designs. However, since 2016, almost all new waveguide-based designs have used LCOS, most notably the Hololens 1 (2016) and Magic Leap One (2018). Even companies previously using DLP switched to LCOS and, more recently, MicroLEDs with new designs. Among the reasons the companies gave for switching from DLP to LCOS were pixel size and, thus, a smaller device for a given resolution, lower power consumption of the display+asic, more choice in device resolutions and form factors, and cost.
While DLP does not require polarized light, which is a significant efficiency advantage in room/theater projector applications that project hundreds or thousands of lumens, the power of the display device and control logic/ASICs are much more of a factor in near-eye displays that require less than 1 to at most a few lumens since the light is directly aimed into the eye rather than illuminating the whole room. Additionally, many near-eye optical designs employ one or more reflective optics requiring polarized light.
Another issue with DLP is drive algorithm control. Texas Instruments does not give its customers direct access to the DLP’s drive algorithm, which was a major issue for CREAL (to be discussed in the next article), which switched from DLP to LCOS partly because of the need to control its unique light field driving method directly. VividQ (also to be discussed in the next article), which generates a holographic display, started with DLP and now uses LCOS. Lightspace 3D has similarly switched.
Far from giving up, TI is making a concerted effort to improve its position in the AR/VR/MR market with new, smaller, and more efficient DLP/DMD devices and chipsets and reference design optics.
Color Breakup On Hololens 1 using a low color sequential field rate
Added 2/21/22: I forgot to discuss the DLP’s new frame rates and field sequential color breakup.
I find the new, much higher frame rates the most interesting. Both DLP and LCOS use field sequential color (FSC), which can be prone to color breakup with eye and/or image movement. One way to reduce the chance of breakup is to increase the frame rate and, thus, the color field sequence rate (there are nominally three color fields, R, G, & B, per frame). With DLP’s new much higher 240Hz & 480Hz frame rates, the DLP would have 720 or 1440 color fields per second. Some older LCOS had as low as 60-frames/180-fields (I think this was used on Hololens 1 – right), and many, if not most, LCOS today use 120-frames/360-fields per second. A few LCOS devices I have seen can go as high as 180-frames/540-fields per second. So, the newer DLP devices would have an advantage in that area.
I worked at Texas Instruments from 1977 to 1998, becoming the youngest TI Fellow in the company’s history in 1988. However, contrary to what people may think, I never directly worked on the DLP. The closest I came was a short-lived joint development program to develop a DLP-based color copier using the TMS320C80 image processor, for which I was the lead architect.
I worked in the Microprocessor division developing the TMS9918/28/29 (the first “Sprite” video chip), the TMS9995 CPU, the TMS99000 CPU, the TMS34010 (the first programmable graphics processor), the TMS34020 (2nd generation), the TMS302C80 (first image processor with 4 DSP CPUs and a RISC CPU) several generations of Video DRAM (starting with the TMS4161), and the first Synchronous DRAM. I designed silicon to generate or process pixels for about 17 of my 20 years at TI.
After leaving TI, ended up working on LCOS, a rival technology to DLP, from 1998 through 2011. But then when I was designing a aftermarket autmotive HUD at Navdy, I chose use a DLP engine for the projector for its advantages in that application. I like to think of myself as a product focused and want to use whichever technology works best for the given application. I see pros and cons in all the display technologies.
VueReal is a Canadian-based startup developing MicroLEDs. Their initial focus was on making single color per device microdisplays (below left).
However, perhaps VueReal’s most interesting development is their cartridge-based method of microprinting MicroLEDs. In this process, they singulate the individual LEDs, test and select them, and then transfer them to a substrate with either passive (wire) or active (ex., thin-film transistors on glass or plastic). They claim to have extremely high yields with this process. With this process, they can make full-color rectangular displays (above right), transparent displays (by spacing the LEDs out on a transparent substrate, and displays of various shapes, such as an automotive instrument panel or a tail light.
MojoVision is pivoting from a “Contact Lens Display Company” to a “MicroLED component company.” Its new CEO is Dr. Nikhil Balram, formerly the head of Google’s Display Group. MojoVision started saying (in private) that it was putting more emphasis on being a MicroLEDs component company around 2021. Still, it didn’t publicly stop developing the contact lens display until January 2023 after spending more than $200M.
To be clear, I always thought the contact lens display concept was fatally flawed due to physics, to the point where I thought it was a scam. Some third-party NDA reasons kept me from talking about MojoVision until 2022. I outlined some fundamental problems and why I thought the contact lens display was a sham in my 2022 Video with Brad Lynch on Mojovision Contact Display in my 2022 CES Discussion video with Brad Lynch (if you take pleasure in my beating up on a dumb concept for about 14 minutes, it might be a fun thing to watch).
So, in my book, Mojovision, the company starts with a major credibility problem. Still, they are now under new leadership and focusing on what they got to work, namely very small MicroLEDs. Their 1.75-micron LEDs are the smallest I have heard about. The “old” Mojovision had developed direct/native green MicroLEDs, but the new MojoVision is developing native blue LEDs and then using quantum dot conversion to get green and red.
I have been hearing about using quantum dots to make full-color MicroLEDs for ~10 years, and many companies have said they are working on it. Playnitride demonstrated quantum dot-converted microdisplays (via Lumus waveguides) and larger direct-view displays at AR/VR/MR 2023 (see MicroLEDs with Waveguides (CES & AR/VR/MR 2023 Pt. 7)).
Mike Wiemer (CTO) gave a presentation on “Comparing Reds: QD vs InGaN vs AlInGaP” (behind the SPIE Paywall). Below are a few slides from that presentation.
Wiemer gave many of the (well-known in the industry) advantages of the blue LED with the quantum dot approach for MicroLEDs over competing approaches to full-color MicroLEDs, including:
Blue LEDs are the most efficient color
You only have to make a single type of LED crystal structure in a single layer.
It is relatively easy to print small quantum dots; it is infeasible to pick and place microdisplay size MicroLEDs
Quantum dots converted blue to green and red are much more efficient than native green and red LEDs
Native red LEDs are inefficient in GaN crystalline structures that are moderately compatible with native green and blue LEDs.
Stacking native LEDs of different colors on different layers is a complex crystalline growth process, and blocking light from lower layers causes efficiency issues.
Single emitters with multiple-color LEDs (e.g., See my article on Porotech) have efficiency issues, particularly in RED, which are further exacerbated by the need to time sequence the colors. Controlling a large array of single emitters with multiple colors requires a yet-to-be-developed, complex backplane.
Some of the known big issues with quantum dot conversion with MicroLED microdisplays (not a problem for larger direct view displays):
MicroLEDs can only have a very thin layer of quantum dots. If the layer is too thin, the light/energy is wasted, and the residual blue light must be filtered out to get good greens and reds.
MojoVision claims to have developed quantum dots that can convert all the blue light to red or green with thin layers
There must be some structure/isolation to prevent the blue light from adjacent cells from activating the quantum dots of a given cell, which would cause the desaturation of colors. Eliminating color crosstalk/desaturating is another advantage of having thinner quantum dot layers.
The lifetime and potential for color shifting with quantum dots, particularly if they are driven hard. Native crystalline LEDs are more durable and can be driven harder/brighter. Thus, quantum dot-converted blue LEDs, while more than 10x brighter than OLEDs, are expected to be less bright than native LEDs
While MojoVision has a relatively small 1.37-micron LED on a 1.87-micron pitch, that still gives a 3.74-micron pixel pitch (assuming MojoVision keeps using two reds to get enough red brightness). While this is still about half the pixel pitch of the Apple Vision’s Pro ~7.5-micron pitch OLED, a smaller pixel size such as with a single-emitter-with multiple-colors (e.g., Porotech) would be better (more efficient due to étendue see: MicroLEDs with Waveguides (CES & AR/VR/MR 2023 Pt. 7)) for semi-collimating the light using microlenses as needed by waveguides.
While technically interesting, Porotech’s single-emitter device will likely take considerable time to perfect. The single-emitter approach has the major advantage of supporting a smaller pixel since only one LED per pixel is required. This also results in only two electrical connections (power and ground) to LED per pixel.
However, as the current level controls the color wavelength, this level must be precise. The brightness is then controlled by the duty cycle. An extremely advanced semiconductor backplane will be needed to precisely control the current and duty cycle per pixel, a backplane vastly more complex than LCOS or spatial color MicroLEDs (such as MojoVision and Playnitride) require.
Using current to control the color of LEDs is well-known to experts in LEDs. Multiple LED experts have told me that based on their knowledge, they believe Porotech’s red light output will be small relative to the blue and green. To produce a full-color image, the single emitter will have to sequentially display red, green, and blue, further exacerbating the red’s brightness issues.
Brilliance has developed a 3-color laser combiner on silicon. Light guides formed in/on the silicon act similarly to fiber optics to combine red, green, and blue laser diodes into a single beam. The obvious application of this technology would be a laser beam scanning (LBS) display.
While I appreciate Brilliance’s technical achievement, I don’t believe that laser beam scanning (LBS) is a competitive display technology for any known application. This blog has written dozens of articles (too many to list here) about the failure of LBS displays.
14:24 TriLite/Trixel (Laser Combiner and LBS Display Glasses)
Last and certainly least, we get to TriLite Laser Beam Scanning (LBS) glasses. LBS displays for near-eye and projector use have a perfect 25+ year record of failure. I have written about many of these failures since this blog started. I see nothing in TriLite that will change this trend. It does not matter if they shoot from the temple onto a hologram directly into the eye like North Focals or use a waveguide like TriLite; the fatal weak link is using an LBS display device.
It has reached the point when I see a device with an LBS display. I’m pretty sure it is either part of a scam and/or the people involved are too incompetent to create a good product (and yes, I include Hololens 2 in this category). Every company with an LBS display (once again, including Hololens 2) lies about the resolution by confabulating “scan lines” with the rows of a pixel-based display. Scan lines are not the same as pixel rows because the LBS scan lines vary in spacing and follow a curved path. Thus, every pixel in the image must be resampled into a distorted and non-uniform scanning process.
Like Brilliance above, TriLites’ core technology combines three lasers for LBS. Unlike Brilliance, TriLites does not end up with the beams being coaxial; rather, they are at slightly different angles. This will cause the various colors to diverge by different amounts in the scanning process. TriLite uses its “Trajectory Control Module” (TCM) to compute how to re-sample the image to align the red, green, and blue.
The information and images below have been collected from TriLite’s website.
As far as I have seen, it is a myth that LBS has any advantage in size, cost, and power over LCOS for the same image resolution and FOV. As discussed in part 1, Avegant generated the comparison below, comparing North Focals LBS glasses with a ~12-degree FOV and roughly 320×240 resolution to Avegant’s 720 x 720 30-degree LCOS-based glasses.
Below is a selection (from dozens) of related articles I have written on various LBS display devices:
I plan to cover non-display devices next in this series on CES and AR/VR/MR 2024. That will leave sections on Holograms and Lightfields, Display Measurement Companies, and finally, Jason and my discussion of the Apple Vision Pro.
Introduction – Contrast in Approaches and Technologies
This article will compare and contrast the Vuzix Ultralight, Lumus Z-lens, and DigiLens Argo waveguide-based AR prototypes I saw at CES 2023. I discussed these three prototypes with SadlyItsBradly in our CES 2023 video. It will also briefly discuss the related Avegant’s AR/VR/MR 2022 and 2023 presentations about their new smaller LCOS projection engine and Magic Leap 2’s LCOS design to show some other projection engine options.
It will go a bit deeper into some of the human factors of the Digitlens’ Argo. Not to pick on Digilens’ Argo, but because it has more features and demonstrates some common traits and issues of trying to support a rich feature set in a glasses-like form factor.
When I quote various specs below, they are all manufacturer’s claims unless otherwise stated. Some of these claims will be based on where the companies expect the product to be in production. No one has checked the claims’ veracity, and most companies typically round up, sometimes very generously, on brightness (nits) and field of view (FOV) specs.
This is a somewhat long article, and the key topics discussed include:
MicroLED versus LCOS Optical engine sizes
The image quality of MicroLED vs. LCOS and Reflective (Lumus) vs. Diffractive waveguides
The efficiency of Reflective vs. Diffractive waveguides with MicroLEDs
The efficiency of MicroLED vs. LCOS
Glasses form factor (using Digilens Argo as an example)
They are each about 38 grams in weight, including frames, processing, wireless communication, and batteries, and wirelessVuzix developed their own diffractive waveguide and support about a 30-degree FOV. Both are self-contained with wireless, with an integrated battery and processing.
Vuzix developed their own glass diffractive waveguides and optical engines for the Ultralight. They claim a 30-degree FOV with 3,000 nits.
Oppo uses resin plastic waveguides, and MicroLED optical engine developed jointly with Meta Bounds. I have previously seen prototype resin plastic waveguides from other companies for several years. This is the first time I have seen them in a product getting ready for production. The glasses (described in a 1.5-minute YouTube/CNET video) include microphones and speakers for applications, including voice-to-text and phone calls. They also plan on supporting vision correction with lenses built into the frames. Oppo claims the Air Glass 2 has a 27-degree FOV and outputs 1,400 nits.
Lumus Z-Lens
Lumus’s Z-Lens (third from the top right) supports up to a 2K by 2K full/true color LCOS display with a 50-degree FOV. Its FoV is 3 to 4 times the area of the other three headsets, so it must output more than 3 to 4 times the total light. It supports about 4.5x the number of pixels of the DigiLens Argo and over 13x the pixels of the Vuzix Ultralite and Oppo Air Glass 2.
The Z-Lens prototype is a demonstration of display capability and, unlike the other three, is not self-contained and has no battery or processing. A cable provides the display signal and power for each eye. Lumus is an optics waveguide and projector engine company and leaves it to its customers to make full-up products.
Digilens Argo
The DigiLens Argo (bottom, above right) uses a 1280 by 720 full/true color LCOS display. The Argo has many more features than the other devices, with integrated SLAM cameras, GNSS (GPS, etc.), Wi-Fi, Bluetooth, a 48mp (with 4×4 pixel “binning” like the iPhone 14) color camera, voice recognition, batteries, and a more advanced CPU (Qualcomm Snapdragon 2). Digilens intends to sell the Argo for enterprise applications, perhaps with partners, while continuing to sell waveguides optical engines as components for higher-volume applications. As the Argo has a much more complete feature set, I will discuss some of the pros and cons of some of the human factors of the Argo design later in this article.
Through the Lens Images
Below is a composite image from four photographs taken with the same camera (OM-D E-M5 Mark III) and lens (fixed 17mm). The pictures were taken at conferences, handheld, and not perfectly aligned for optimum image quality. The projected display and the room/outdoor lighting have a wide range of brightness between the pictures. None of the pictures have been resized, so the relative FoVs have been maintained, and you get an idea of the image content.
The Lumus Z-lens reflective waveguide has a much bigger FOV, significantly more resolution, and exhibits much better color uniformity with the same or higher brightness (nits). It also appears that reflective waveguides have a significant efficiency advantage with both MicroLEDs (and LCOS), as discussed in MicroLEDs with Waveguides (CES & AR/VR/MR 2023 Pt. 7). It should also be noted that the Lumus Z-lens prototype has only the display with optics and has no integrated processing, communication or battery. In contrast, the others are closer to full products.
A more complex issue is that of power consumption versus brightness. LCOS engines today are much more efficient for an image with full-screen bright images (by 10x or more) than MicroLEDs with similar waveguides. MicroLED’s big power advantage occurs when the content is sparse, as the power consumption is roughly proportional to the average pixel value, whereas, with LCOS, the whole display is illuminated regardless of the content.
If and when MicroLEDs support full color, the efficiency of nits-per-Watt will be significantly lower than monochrome green. Whatever method produces full color will detract from the overall electrical and optical efficiency. Additionally, color balancing for white requires adding blue and red light with lower nits-per-Watt.
Some caveats:
The Lumus Z-Lens is a prototype and does not have all the anti-reflective and other coatings of a production waveguide. Lumus uses an LCOS device with about ~3-micron pixels, which fits 1440 by 1440 within the ~50-degree FOV supported by the optics. Lumus is working with at least one LCOS maker to get an ~2-micron pixel size to support 2K by 2K resolution with the same size display. The image is cut off on the right-hand side of the image by the camera, which was rotated into portrait mode to fit inside the glasses.
The Digilens through the lens image is from Photonics West in 2022 (about one year old). Digilens has continued to improve its waveguide since this picture was taken.
The Vuzix picture was taken via Vuzix Shield, which uses the same waveguide and optics as the Vuzix Ultralight.
The Oppo image was taken at the AR/VR/MR 2023 conference.
Optical Engine Sizes
Vuzix has an impressively small optical engine driving Vuzix’s diffractive waveguides. Seen below left is a comparison of Vuzix’s older full-color DLP engine compared with an in-development color X-Cube engine and the green MicroLED engine used in the Vuzix Ultralite™ and Shield. In the center below is an exploded view of the Oppo and Meta Bound glasses (joint design as they describe it) with their MicroLED engine shown in their short CNET YouTube video. As seen in the still from the Oppo video, they have plans to support vision correction built into the glasses.
Below right is the Digilens LCOS engine, which uses a fairly conventional LCOS (using Ominivision’s LCOS device with driver ASIC showing). The dotted line indicates where the engine blocks off the upper part of the waveguide. This blocked-off area carries over to the Argo design.
The Digilens Argo, with its more “conventional” LCOS engine, requires are large “brow” above the eye to hide it (more on this issue later). All the other companies have designed their engine to avoid this level of intrusion into the front area of the glasses.
Lumus had developed their 1-D pupil-expanding reflective waveguide for nearly two decades, which needed a relatively wide optical engine. With the 2-D Maximus waveguide in 2021 (see: Lumus Maximus 2K x 2K Per Eye, >3000 Nits, 50° FOV with Through-the-Optics Pictures), Lumus demonstrated their ability to shrink the optical engine. This year, Lumus further reduced the size of the optical engine and its intrusion into the front lens area with their new Z-lens design (compare the two right pictures below of Maximus to Z-Lens)
Shown below are frontal views of the four lenses and their optical engines. The Oppo Air Glass 2 “disguises” the engine within the industrial design of a wider frame (and wider waveguide). The Lumus Z-Lens, with a full color about 3.5 times the FOV as the others, has about the same frontal intrusion as the green-only MicroLED engines. The Argo (below right) stands out with the large brow above the eye (the rough location of the optical engine is shown with the red dotted line).
Lumus Removes the Need for Air Gaps with the Z-Lens
Another significant improvement with Lumus’s Z-Lens is that unlike Lumus’s prior waveguides and all diffractive waveguides, it does not require an air gap between the waveguide’s surface and any encapsulating plastics. This could prove to be a big advantage in supporting integrated prescription vision correction or simple protection. Supporting air gaps with waveguides has numerous design, cost, and optical problems.
A typical full-color diffractive waveguide typically has two or three waveguides sandwiched together, with air gaps between them plus an air gap on each side of the sandwich. Everywhere there is an air gap, there is also a desire for antireflective coatings to remove reflections and improve efficiency.
Avegant and Magic Leap Small LCOS Projector Engines
Older LCOS projection engines have historically had size problems. We are seeing new LCOS designs, such as the Lumus Z-lens (above), and designs from Avegant and Magic Leap that are much smaller and no more intrusive into the lens area than the MicroLED engines. My AR/VR/MR 2022 coverage included the article Magic Leap 2 at SPIE AR/VR/MR 2022, which discusses the small LCOS engines from both Magic Leap and Avegant. In our AWE 2022 video with SadlyItsBradley, I discuss the smaller LCOS engines by Avegant, Lumus (Maximus), and Magic Leap.
Below is what Avegant demonstrated at AR/VR/MR 2022 with their small “L” shaped optical engines. These engines have very little intrusion into the front lenses, but they run down the temple of the glasses, which inhibits folding the temple for storage like normal glasses.
At the AR/VR/MR 2023, Avegant showed a newer optical design that reduced the footprint of their optics by 65%, including shortening them to the point that the temples can be folded, similar to conventional glasses (below left). It should be noted that what is called a “waveguide” in the Avegant diagram is very different from the waveguides used to show the image in AR glasses. Avegants waveguide is used to illuminate the LCOS device. Avengant, in their presentation, also discussed various drive modes of the LEDs to give higher brightness and efficiency with green-only and black-and-white modes. The 13-minute video of Avegant’s presentation is available at the SPIE site (behind SPIE’s paywall). According to Avegant’s presentation, the optics are 15.6mm long by 12.4mm wide, support a 30-degree FOV, with 34 pixels/degree, and 2 lumens of output in full color and up to 6 lumens in limited color outdoor mode. According to the presentation, they expect about 1,500 nits with typical diffractive waveguides in the full-color mode, which would roughly double in the outdoor mode.
The Magic Leap 2 (ML2) takes reducing the optics one step further and puts the illumination LEDs and LCOS on opposite sides of the display’s waveguide (below and described in Magic Leap 2 at SPIE AR/VR/MR 2022). The ML2 claims to have 2,000 nits with a much larger 70-degree FOV.
Transparency (vs. Birdbath) and “Eye Glow”
Transparency
As seen in the pictures above, all the waveguide-based glasses have transparency on the order of 80-90%. This is a far cry from the common birdbath optics, with typically only 25% transparency (see Nreal Teardown: Part 1, Clones and Birdbath Basics). The former Osterhout Design Group (ODG) made birdbath AR Glasses popular first with their R6 and then with the R8 and R9 models (see my 2017 article ODG R-8 and R-9 Optic with OLED Microdisplays) which served as the models for designs such at Nreal and Lenovo’s A3.
OGD Legacy and Progress
Several former ODG designers have ended up at Lenovo, the design firm Pulsar, Digilens, and elsewhere in the AR community. I found pictures of Digilens VP Nima Shams wearing the ODG R9 in 2017 and the Digilens Argo at CES. When I showed the pictures to Nima, he pointed out the progress that had been made. The 2023 Argo is lighter, sticks out less far, has more eye relief,is much more transparent, has a brighter image to the eye, and is much more power efficient. At the same time, it adds features and processing not found on the ODG R8 and R9.
Front Projection (“Eye Glow”)
Another social aspect of AR glasses is Front Projection, known as “Eye Glow.” Most famously, the Hololens 1 and 2 and the Magic Leap 1 and 2 project much of the light forward. The birdbath optics-based glasses also have front projection issues but are often hidden behind additional dark sunglasses.
When looking at the “eye glow” pictures below, I want to caution you that these are random pictures and not controlled tests. The glasses display radically different brightness settings, and the ambient light is very different. Also, front projection is typically highly directional, so the camera angle has a major effect (and there was no attempt to search for the worst-case angle).
In our AWE 2022 Video with SadlyItsBradley, I discussed how several companies, including Dispelix, are working to reduce front projection. Digilens is one of the companies I discussed that has been working to reduce front projection. Lumus’s reflective approach has inherent advantages in terms of front projection. DigiLens Argo (pictures 2 and 3 from the right) have greatly reduced their eye glow. The Vuzix Shield (with the same optics as the Ultralite) has some front projection (and some on my cheek), as seen in the picture below (4th from the left). Oppo appears to have a fairly pronounced front projection, as seen in two short videos (video 1 and video 2)
DigiLens Argo Deeper Look
DigiLens has been primarily a maker of diffractive waveguides, but it has, through the years, made several near-product demonstrations in the past. A few years ago, they when through a major management change (see 2021 article, DigiLens Visit), and with the management came changes in direction.
Argo’s Business Model
I’m always curious when a “component company” develops an end product. I asked DigiLens to help clarify their business approaches and received the following information (with my edits):
Optical Solutions Licensing – where we provide solutions to our license to build their own waveguides using our scalable printing/contactless copy process. Our licensees can design their waveguides, which Digilens’ software tools enable. This business is aimed at higher-volume applications from larger companies, mostly focused on, but not limited to, the consumer side of the head-worn market.
Enterprise/Industrial Products – ARGO is the first product from DigiLens that targets the enterprise and industrial market as a full solution. It will be built to scale and meet its target market’s compliance and reliability needs. It uses DigiLens optical technology in the waveguides and projector and is built by a team with experience shipping thousands of enterprise & Industrial glasses from Daqri, ODG, and RealWear.
Image Quality
As I was familiar with Digilen’s image quality, I didn’t really check it out that much with the ARGO, but rather I was interested in the overall product concept. Over the last several years, I have seen improved image quality, including uniformity and addressing the “eye glow” issue (discussed earlier).
For the type of applications in the “enterprise market” ARGO is trying to serve, absolute image quality may not be nearly as important as other factors. As I have often said, “Hololens 2 proves that image quality for the customers that use it” (see this set of articles discussing the Hololen 2’s poor image quality). For many AR markets, the display information is simple indicators such as arrows, a few numbers, and lines. It terms of color, it may be good enough if only a few key colors are easily distinguishable.
Overall, Digilens has similar issues with color uniformity across the field of view of all other diffractive waveguides I have seen. In the last few years, they have gone from having poor color uniformity to being among the better diffractive waveguides I have seen. I don’t think any diffractive waveguide would be widely considered good enough for movies and good photographs, but they are good enough to show lines, arrows, and text. But let me add a key caveat, what all companies demonstrate are invariably certainly cherry-picked samples.
Field of View (FOV)
While the Argos 30-degree FOV is considered too small for immersive games, for many “enterprise applications,” it should be more than sufficient. I discussed why very large FOVs are often unnecessary in AR in this blog’s 2109 article FOV Obsession. Many have conflated VR emersion with AR applications that need to support key information with high transparency, lightweight, and hands-free. As Professor and decades-long AR advocate Thad Starner pointed out, requiring the eye to move too much causes discomfort. I make this point because a very large FOV comes at the expense of weight, power, and cost.
Key Feature Set
The diagram below is from DigiLen on the ARGO and outlines the key features. I won’t review all the features, but I want to discuss some of their design choices. Also, I can’t comment on the quality of their various features (SLAM, WiFi, GPS, etc.) as A) I haven’t extensively tried them, and B) I don’t have the equipment or expertise. But at least on the surface, in terms of feature set, Argo compares favorably to the Hololens 1 and 2, if having a smaller FOV than the Hololens 2 but with much better image quality.
Most realistic enterprise-use models for AR headsets include significant, if not exclusively, hands-free operation. The basic idea of mounting a display on the user’s head it so they can keep their hands free. You can’t be working with your hands and have a controller in your hand.
While hand tracking cameras remove the need for the physical controller, they do not free up the hands as the hands are busy making gestures rather than performing the task with their hands. In the implementations I have tried thus far, gestures are even worse than physical controllers in terms of distraction, as they force the user to focus on the gestures to make it (barely sometimes) work. One of the most awful experiences I have had in AR was trying to type in a long WiFi password (with it hidden as I typed by asterisk marks) using gestures on a Hololens 1 (my hands hurt just thinking about it – it was a beyond terrible user experience).
Similarly, as I discussed with SadlyItsBradley about Meta’s BCI wristband, using nerve and/or muscle-detecting wristbands still does not free up the hands. The user still has their hands and mental focus slaved to making the wristband work.
Voice control seems to have big advantages for hands-free operation if it can work accurately in a noisy environment. There is a delicate balance between not recognizing words and phrases, false recognition or activation, and becoming too burdensome with the need for verification.
Skull-Gripping “Glasses” vs. Headband or Open Helmet
In what I see as a futile attempt to sort of look like glasses (big ugly ones at that), many companies have resorted to skull-gripping features. Looking at the skull profile (right), there really isn’t much that will stop the forward rotation of front-heavy AR glasses unless they wrap around the lower part of the occipital bone at the back of the head.
Both the ARGO (below left) and Panasonic’s (Shiftall division) VR headsets (right two images below) take the concept of skull-grabbing glasses to almost comic proportions. Panasonic includes a loop for the headband, and some models also include a forehead pad. The Panasonic Shiftall uses pads pressed against the front of the head to support the front, while the ARGO uses an oversized large noise bridge as found on many other AR “glasses.”
ARGO supports a headband option, but they require the ends of the temples with the skull-grabbers temples to be removed and replaced by a headband.
As anyone who knows anything about human factors with glasses knows, the ears and the nose cannot support much weight, and the ears and nose will get sore if much weight is supported for a long time.
Large soft nose pads are not an answer. There is still too much weight on the nose, and the variety of nose shapes makes them not work well for everyone. In the case of the Argo, the large nose pads also interfere with wearing glasses; the nose pads are located almost precisely where the nose pads for glasses would go.
Bussel/Bun on the Back Weight Distribution – Liberating the Design
As was pointed about by Microsoft with their Hololens 2 (HL2), weight distribution is also very important. I don’t know if they were the first with what I call “the bustle on the back” approach, but it was a massive improvement, as I discussed in Hololens 2 First Impressions: Good Ergonomics, But The LBS Resolution Math Fails! Several others have used a similar approach, most notably with the Meta Quest Pro VR (it has very poor passthrough AR, as I discussed in Meta Quest Pro (Part 1) – Unbelievably Bad AR Passthrough). Another feature of the HL2 ergonomics is the forehead pad eliminates weight from the nose and frees up that area in support of ordinary prescription glasses.
The problem with the sort-of-glasses form factor so common in most AR headsets today is that it locks the design into other poor decisions, not the least of which is putting too much weight too far forward. Once it is realized that these are not really glasses, it frees up other design features for improvement. Weight can be taken out of the front and moved to the back for better weight distribution.
ARGO’s Eye-Relief Missed Opportunity for Supporting Normal Glasses
Perhaps the best ergonomic/user feature of the Hololens 1 & 2 over most other AR headsets is that they have enough eye relief (distance from the waveguide to the eye) and space to support most normal eyeglasses. The ARGO’s waveguide and optical design have enough eye relief to support wearing most normal glasses, but still, they require specialized inserts.
You might notice some “eye glow” in the CNET picture (above right). I think this is not from the waveguide itself but is a reflection off of the prescription inserts (likely, they don’t have good anti-reflective coatings).
A big part of the problem with supporting eyeglasses goes back to trying to maintain the fiction of a “glasses form factor.” The nose bridge support will get in the way of the glasses, but the nose bridge support is required to support the headset. Additionally, hardware in the “brow” over the eyes could have been moved elsewhere, which may interfere.
Another technical issue is the location and shape of their optical engine. As discussed earlier, the Digilens engine shape causes issues with jutting into the front of glasses, resulting in a large brow over the eyes. This brow, in turn, may interfere with various eyeglasses.
It looks like Argo started with the premise of looking like glasses putting form ahead of function. As it turns out, they have what for me is an unhappy compromise that neither looks like glasses nor has the Hololens 2 advantage of working with most normal glasses. Starting from the comfort and functionality as primary would have also led to a different form factor for the optical engine.
Conclusions
While MicroLED may hold many long-term advantages, they are not ready to go head-to-head with LCOS engines regarding image quality and color. The LCOS engines are being shown by multiple companies that are more than competitive in size and shape with the small MicroLED engines. The LCOS engines are also supporting much higher resolutions and larger FOVs.
Lumus, with their Z-Lens 2-D reflective waveguides, seems to have a big advantage in image quality and efficiency over the many diffractive waveguides. Allowing the Z-lens to be encased without an air gap adds another significant advantage.
Yet today, most waveguide-based AR glasses use diffractive waveguides. The reasons include there being many sources of diffractive waveguides, and companies can make their own custom designs. In contrast, Lumus controls its reflective waveguide I.P. Additionally, Lumus has only recently developed 2-D reflective waveguides, dramatically reducing the size of the projection engine driving their waveguides. But the biggest reason for using diffraction waveguides is that the cost of Lumus waveguides is thought to be more expensive; Lumus and their new manufacturing partner Schott Glass claimed that they will be able to make waveguides at competitive or better costs.
A combination of cost, color, and image quality will likely limit MicroLEDs for use in ultra-small and light glasses with low amounts of visual content, known as “data snacking.” (think arrows and simple text and not web browsing and movies). This market could be attractive in enterprise applications. I’m doubtful that consumers will be very accepting of monochrome displays. I’m reminded of a quote from an IBM executive in the 1980s when asked whether resolution or color was more important said: “Color is the least necessary and most desired feature in a display.”
Not to pick on Argo, but it demonstrates many of the issues with making a full-featured device in a glasses form factor, as SLAM (with multiple spatially separated cameras), processing, communication, batteries, etc., the overall design strays away from looking like glasses. As I wrote in my 2019 article, Starts with Ray-Ban®, Ends Up Like Hololens.
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